PnP Machine Evaluation

From apertus wiki
Revision as of 09:16, 13 January 2016 by 91.141.2.124 (talk)
Jump to: navigation, search

There is a general healthy amount of skepticism towards all these solution but since technology is evolving fast we might have reached a point where such a machine is good enough for projects like us that assemble a medium amount of PCBs per batch.

1 Liteplacer

http://www.liteplacer.com/

500 parts/hour

2 cameras

1200€

https://github.com/jkuusama/LitePlacer-DEV


2 Charmhigh CMHT48VA

5.650 $

3000-4000 parts/hour

2 cameras/vision systems

Linux inside

number of reels?

http://www.aliexpress.com/item/Pick-and-Place-Machine-CMHT48VA-Stencil-Printer-Automatic-Chip-Mounter-Updated-from-CMHT48V-English-110v-220v/32502641910.html?ws_ab_test=searchweb201556_1%2Csearchweb201644_3_10001_10002_10005_10006_10003_10004_62%2Csearchweb201560_2%2Csearchweb1451318400_6150&spm=2114.01020208.3.9.uJz2pi


3 NeoDen TM220A, TM240A, TM245P

http://www.printtec.nl/contents/en-uk/d583_NeoDen_pick___place_machines.html

http://www.aliexpress.com/item/2015-New-Led-Manufacturer-Machine-TM245P-Advanced-Automatic-Pick-and-place-machine-Neoden-Tech/32278040180.html

Reviews: http://dangerousprototypes.com/forum/viewtopic.php?f=68&t=7097


4 NeoDen 4

Neoden4 is a new machine with more feeders and automated PCB transportation, etc

5000 parts/hour (vision on)

can place 0201

4 placement nozzles

48 feeders

7500€ - 8500€

placed component height limit is 5mm (http://dangerousprototypes.com/forum/viewtopic.php?f=68&t=4903&start=495)

It has an integrated PC using an Atom processor. It runs Windows XP, in chinese. (http://www.eevblog.com/forum/reviews/neoden-4-pick-and-place/25/)

http://www.neodentech.eu/contents/en-uk/d8_NEODEN4.html

http://forums.parallax.com/discussion/153947/28-reels-2-heads-5799-pnp-getting-good-reviews/p2


5 NeoDen4 by daFred

The Neoden4 is a brand new machine first officially shown at SEG in Shenzhen in October 2015.

  • 4 placement nozzles
  • Applicable components: minimum 0201, maximum TQFP240, can also mount BGA, QFN
  • up to 48 sets of automatic electric feeders
  • available with pcb holder or pcb conveyor
  • 10000 CPH (vision off), 5000 CPH (vision on)

NeoDen has a global Network of resellers. From a european reseller we would get support, warranty in the EU and and the machine has to be CE certified!

EU introduction price is 7.500€ for the pcb holder version

  • machine with stand
  • 8 tape feeders
  • vibratory stick feeder

Feeders:

  • 8mm: 70€/Pcs
  • 12mm: 80€/Pcs
  • 16mm: 100€/Pcs

We would need at least 1500€ for additional feeders...

Datasheet

Introduction of NeoDen4

neotentech.eu

Placing 0201

placing TQFP144

There is a lot of activity on youtube at the moment. Tutorials, demos and so on...


6 Visionbot

http://visionbot.net/

2000 parts/hour

3000$ - 6500$ options (depending on number of feeders)

"We have two VisionBot machines that are gonna be shipped nationally in Romania to two customers. One will be shipped next Saturday. We prefer national customers first, because in case they find any malfunctions in VisionBot, we are able to fix them fast. Unfortunately, we can not ship it right away. We are looking to redesign the feeding system (at least 3 weeks) because it takes too much time for us to create and manufacture the automatic feeding system within VisionBot."

7 Vision Placer

Dual Head

http://www.smallsmt.biz/home/vision-placer-vp-2x00d/

6000 - 10000$

2000- 3600 parts/hour

8 Novastar L-SF40 Benchtop

http://www.ddmnovastar.com/pick-and-place/automated-systems/l-sf40-benchtop

around 18,000 $

9 Diy options

OpenPnP:

The goal of the OpenPnP project is to design open software and hardware for a fully functional SMT pick and place machine for under 1000$. The software seems to be out of the beta phase and is used in a lot of other PnP projects. Also the sources of their hardware are available but still work in progress...

Homepage: OpenPnP

Sources: Hardware Software

Video: Demos of Jason von Nieda


FirePick Delta:

The FirePick Delta looks like a very promising project. It is planned as kind of self replicating PnP machine. Based on a lot of open source projects it also uses OpenPnP. With a quick changing head you can select from different tool tips like SMT vacuum nozzles, SMT paste extruder or 3D printing head. Beta testing kits for 1500$ are out in the wild. For the promised ability of placing 0402 parts there is still a long way to go...

Homepage: FirePick Delta

Documentation: Beta Kit Documentation

Video: FirePick Promotion


3D Printed Pick 'n Place by Jtroncis:

A very compact and functional design. At the moment only a few parts of the machine are published on Thingiverse but a good source for ideas if you plan to design your own PnP machine... no public activity at the moment and no response to inqierys!

jtronic blog (german)

The Thing on Thingieverse

Video: The first job

Other build :

https://amesberger.wordpress.com/2013/07/18/diy-pick-and-place-machine/

http://www.briandorey.com/category/DIY-Pick-and-Place